by JimRaffel on June 28, 2007
I have been so immersed in virtual proofing over the last several posts, that I had almost forgotten how much I still love the smell of ink in the morning. Last week I had the privilege of spending two days assisting a customer in the set-up of our software primarily for use as a pressroom monitoring tool.
The experience reminded me of #55: Just Measure It! The customer is a web offset shop and has the same problem that most of our digital printing customers have (Oh, I love the smell of toner in the morning too!). The problem is that their press product is finished product and has no trim. Color bars are not an option on production work, and changing the design to incorporate color swatches would also be impractical at this time.
The solution turned out to be the same solution we employee with our digital printing customers. A test form is put on press twice a day and the results of those measurements are used to verify conformance to density standards across the web. A second control strip can be scanned to gather other print metrics like TVI, Print Contrast, etc.
The results in a sister shop have been improved consistency from day to day and the ability to monitor changes in density and TVI from morning (cold press) to afternoon (warm press). In a perfect world I would love to see color bars on every job, but we thought outside the box and found them a solution that allowed us to measure. Once they started measuring quality and consistency improved. Profitability and productivity are never far behind quality and consistency improvements.
I raise the challenge again…today start measuring something in your color workflow that you are not measuring today. Within seven days those measurements will point the direction you need to go to improve the quality and consistency of that process.
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by JimRaffel on February 16, 2007
Since #45 in December we have been discussing resolutions to improve the quality of your proofs. In order to gain the full benefit of this installment one should have read and implemented the suggestions in #46 & #47.
Proceeding forward it does not matter if you are utilizing a methodology like GRACoL G7, or a more traditional color management approach. In either case you will include a target on each print job with the same color bar swatches that you output on the proof (#46). This will allow you to measure the press ok sheets and compare them to the proofs, thus building even a larger statistical database to call upon.
When utilizing software like our ColorMetrix and ProofPass.com products for process control and print certification purposes it does not matter if you are using a methodology like G7 or traditional color management. While there are some new formulas out there to run the collected data through the tried and true colorimetric data (L*a*b* and derivatives along with some version of Delta E), do a great job comparing two similar or dissimilar imaging systems.
Unlike density and dot gain values which must be used with pigment sets designed for 4/color process printing, L*a*b* values allow the comparison of an inkjet proof and an offset press sheet. This is possible because we are looking at the actual colors, not values derived from a formula which assumes a certain pigment set.
Not only will you be comparing the measurements of the proof to the press sheet, but you will be building a history of what is a “normal” print condition of each press and paper combination. Some refer to this as finding the “sweet spot” of the printing press.
Overall, as your volume of collected data grows you will be able to refine the system in small steps by reviewing the proofing and press information both independently and together. Using numeric results, charts, and graphs you will be able to see small differences in color that can be adjusted for over time. No system is stable over time, so continuous monitoring is a must in order to maintain stable color.
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